Channel letter types explained: face-lit, halo-lit, combination and non-illuminated
How each family of channel letters handles light, where it works best, and which of our 11 production profiles matches it.
Cut-out & non-illuminated letters
Built letters in aluminium or stainless steel with a return depth to suit the letter size.


Built letters in aluminium or stainless steel. Return depth is chosen to suit the letter size; aluminium is CNC-cut and argon-welded, stainless is laser-cut and laser-welded.
| Materials | Aluminium or stainless steel; PVC foam back |
|---|---|
| Fabrication | Aluminium: CNC cut + argon welding · Stainless: laser cut + laser welding |
| Finish | RAL paint, or self-colour stainless (incl. gold mirror) |
| Mounting | #1 flush on site · #2 raised with stand-off screws |
Premium facades and interiors that need depth and a metal finish without lighting.
Trade only – we produce for sign makers and agencies, not for end users.
Send these six choices with your artwork and letter heights – we confirm the details and price before production.
Vector file, letter heights and installation details.
Profile, material, depth, colour, mounting and lighting.
We confirm details and pricing before production.
Cut, welded, finished, lit and checked in our factory.
Carefully packed for transport to your workshop.

Flat CNC- or laser-cut letters in composite, PVC foam, acrylic, aluminium or stainless steel.
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Aluminium or stainless letters with LEDs that throw a halo of light onto the wall.
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Mostly stainless steel letters on a 20 mm acrylic base for an even halo.
View profile →How each family of channel letters handles light, where it works best, and which of our 11 production profiles matches it.
What each material brings to a channel letter – fabrication, finishes, weight and look – and how the choice maps onto our production profiles.
Flush or raised, on studs, a rail or a backing panel – how built-up letters are fixed, how the choice affects the look, and what to plan before installation.
Send us your artwork and sizes – we will come back with the right profile, materials and a quotation.